1. Engineering Specifications: Series BR-RHX 3200
| Technical Parameter | Value / Specification | Standard / Method |
|---|---|---|
| Torque Capacity (Nominal) | 3,250 Nm – 4,800 Nm | ISO 6336 Class 6 |
| Gear Ratio Range | 1:1.2 to 1:3.45 (Customizable) | ANSI/AGMA 2001-D04 |
| Input Shaft Spline | 1 3/8″ Z6 (DIN 9611) | Hardened SAE 8620 Steel |
| Output Shaft Configuration | Tapered or Parallel with Keyway | Surface Hardness 58-62 HRC |
| Lubrication Type | EP Gear Oil (ISO VG 220) | Splash with Internal Channels |
| Protection Class | IP68 (Hermetically Sealed) | IEC 60529 |
| Operating Temperature | -15°C to +95°C | Tropicalized Design |
| Vibration Threshold | < 2.5 mm/s (RMS) | ISO 10816-3 |
| Fatigue Life (L10h) | 12,500 Hours | Calculated at Rated Torque |
| Casing Material | GJS-450-10 Ductile Iron | ASTM A536 |
| Efficiency | > 97.5% per Stage | Dynamometer Validated |
| Backlash Precision | 12 – 18 arcmin | Standard Agricultural Grade |
| Maximum Input Speed | 1,200 RPM | Standard Tractor PTO Support |
| Sealing System | Double Lip Viton Seals | Cassette-Type for Rice Mud |
| Radial Load Capacity | Up to 25,000 N | At Output Shaft Midpoint |
| Axial Thrust Load | 18,500 N | Bidirectional Support |
| Housing Thermal Coating | Anti-Corrosive Epoxy Powder | Salt Spray 500H (ISO 9227) |
| Breathe Valve Type | Micro-Filter Expansion Cap | Prevents Internal Vacuum |
| Gear Profile | Gleason Spiral Bevel | Case Hardened & Lapped |
| Oil Volume Capacity | 4.5 Liters | With Sight Glass Indicator |
| Mounting Interface | 4-Bolt Square Flange | Custom PCD Available |
| Safety Factor | 2.25 on Bending Strength | Peak Overload Protection |
| Weight (Dry) | 48.5 kg | ± 1.5% Tolerance |
| Shock Load Factor | K_A = 1.75 | Heavy Duty Class |
| Input Power Rating | Up to 110 HP | at 540 RPM PTO |
| Manufacturing Origin | Strict ever-power Quality Control | Lean Manufacturing SOP |
| Oil Seal Material | FKM / Fluorocarbon | Resistance to Bio-Fuel Sludge |
| Bearing Configuration | Tapered Roller (Timken Type) | High Rigidity Arrangement |
| External Paint Finish | Harvest Green / Carbon Black | Anti-UV Polyurethane |
| Noise Emission | < 78 dB(A) | Measured at 1 Meter |
2. The “Heart” of the Harvester: Anatomy and Logic
The transmission case in a rice harvester is located at the intersection of the primary engine output and the header/thresher drive systems. Its function is twofold: first, it converts high-speed engine rotation into usable torque for the heavy-duty cutting bars and augers; second, it manages the power distribution to the crawler or wheel drive system via a differential-like setup. At ever-power, we employ a Gleason Spiral Bevel Gear architecture. Unlike straight-cut gears, spiral bevels ensure a higher contact ratio, meaning at least 2.5 teeth are engaged at any given time. This distributes the load more evenly and significantly reduces the “clacking” noise often associated with older machinery.
The casing, made from GJS-450 ductile iron, acts as a heat sink and a structural backbone. During operation in deep Brazilian mud, the harvester’s weight shifts dynamically. Our transmission case is reinforced with internal webbing that resists torsional twisting, ensuring that the gear mesh remains perfectly aligned even when the machine is operating on a 15-degree lateral incline.
3. Strategic Comparison: Why B2B Buyers Choose ever-power
| Feature | ever-power (Series RHX) | Standard Tier-2 Manufacturers |
|---|---|---|
| Casing Material | GJS-450-10 (Ductile) | Standard Grey Cast Iron (Brittle) |
| Sealing Class | IP68 Cassette Seals | Basic NBR Lip Seals (IP54) |
| Torque Safety Factor | 2.2x Nominal | 1.5x Nominal |
| Thermal Range | Tropicalized (+95°C Max) | Temperate (+75°C Max) |
Disclaimer: Brand comparisons are based on internal laboratory tests and general market specifications for standard products. Performance may vary based on specific machine configuration and maintenance protocols. ever-power is a registered trademark.
4. OEM Compatibility & Selecting the Right Fit
Our gearboxes are designed as high-performance, drop-in replacements for original equipment found on major global brands. This allows farmers and B2B dealers to upgrade their transmission systems without re-engineering their harvesters. We support interfaces compatible with:
- John Deere™ W-Series & S-Series Harvesters
- New Holland™ CR and CX Models
- Massey Ferguson™ MF Rice Specials
- Case IH™ Axial-Flow Rice Units
- Claas™ Lexion (Regional Adaptations)
- Stara™ & Montana (Local Brazil OEM standards)
(Note: All manufacturer names, symbols, and descriptions are used for reference purposes only, and it is not implied that any part listed is the product of these manufacturers.)
5. [Brazil] National Standards & Certification Landscape
In Brazil, agricultural machinery must comply with NR-12 (Norma Regulamentadora 12), which dictates stringent safety requirements for machine design and maintenance. ever-power gearboxes are engineered to facilitate compliance with NR-12 by incorporating secure mounting points for safety guards and ensuring no sharp edges or exposed high-speed shaft transitions. For export to neighboring Mercosur countries like Argentina or Uruguay, our products also meet the regional IRAM standards and the broader European CE Machinery Directive (2006/42/EC) for global B2B consistency.
Primary Agricultural Regions & Seasons:
– Rio Grande do Sul (Uruguaiana, Pelotas): Major rice harvest peaks from February to April. High soil moisture demands maximum seal integrity.
– Mato Grosso (Sorriso, Lucas do Rio Verde): Off-season rotations mean gearboxes must also handle corn (Safrinha) dust without clogging.
6. Client Success: Real Conversations from the Field
Case 1: Brazil (Rio Grande do Sul)
Client: “The mud here is like glue. My old gearbox would overheat and blow the seals every 200 hectares.”
ever-power Solution: We installed the RHX with the upgraded Viton cassette seals and expanded casing surface area. The client reported zero leaks and a 15% reduction in fuel consumption due to less friction-related drag.
Case 2: Argentina (Entre Ríos)
Client: “We need parts that can handle the shock when the header hits a hidden stump.”
ever-power Solution: We provided our 20CrMnTiH alloy steel gears with deep carburization. Even under sudden stall conditions, the gear teeth remained intact, preventing costly mid-season downtime.
Case 3: Thailand (Central Plains)
Client: “High heat and 18-hour shifts are our standard. Most gearboxes seize up.”
ever-power Solution: Our tropicalized design with ISO VG 220 high-viscosity oil and forced-air cooling geometry kept the unit running at 82°C for a continuous 24-day harvest cycle.
7. Why Choose Us?
1. Comprehensive Solutions: We understand the importance of having reliable, compatible components in your machinery. By offering both agricultural gearboxes and PTO shafts, we ensure that every part works together perfectly, improving efficiency and reducing downtime.
2. Built for Durability: Our PTO shafts are constructed from high-quality materials to withstand the toughest working conditions. Whether you’re powering heavy-duty equipment or maintaining small-scale farming machinery, our PTO shafts provide the strength and reliability you need.
3. Seamless Integration: Designed to perfectly complement our agricultural gearboxes, our PTO shafts ensure smooth power transmission, enhancing the overall performance of your equipment. This seamless integration allows you to maximize productivity and reduce mechanical failures.
4. Customizable Options: We offer a wide range of PTO shaft options, from standard configurations to custom solutions, ensuring that your specific needs are met. Whether you’re working in agriculture, construction, or any related field, we’ve got the perfect PTO shaft for you.
5. Cost-Effective: By sourcing both agricultural gearboxes and PTO shafts from a single supplier, you save on costs and streamline your procurement process. Our products are designed to offer long-lasting value, reducing the need for frequent replacements.
6. Reliable Service and Support: Our team of experts is always available to assist with product selection, installation, and maintenance advice. We are committed to ensuring that your machinery runs smoothly and efficiently, so you can focus on your work without interruptions.
8. Related Products-PTO Shaft
At EVER-POWER, we not only focus on producing high-quality agricultural gearboxes, but also on manufacturing a critical component that powers various agricultural and industrial applications – the power take-off shaft (PTO shaft). Our PTO shafts are designed to meet the demanding requirements of modern agricultural equipment, providing durability and efficiency for a wide range of operations. Compatible with local Brazilian industries.
Our PTO Shaft product types include: PTO Shaft for Discbines, PTO Shaft for Feed Mixers, PTO Shaft for Flail Shredders, PTO Shaft for Round Balers, and PTO Shaft for Square Balers.
Frequently Asked Questions (FAQ)
Editor: PXY
