Descrição do produto
Série RV Características
- RV – Tamanhos:–150
- Com eixo de entrada, Com flange quadrado, Com flange de entrada
- Potência de entrada 0,06 a 11 kW
- RV-Tamanho de 030 a 105 em caixa de liga de alumínio fundido e acima de 110 em ferro fundido
- Razões entre 5 e 100
- Torque máximo de 1550 N.m e cargas radiais de saída admissíveis de no máximo 8771 N
- As unidades de alumínio são fornecidas completas com óleo sintético e permitem posições de montagem universais, sem a necessidade de modificar a quantidade de lubrificante.
- Roda de sem-fim: Cobre (KK Cu).
- Capacidade de carga conforme: ISO 9001:2015/GB/T 19001-2016
- Tamanhos 030 e acima são pintados com azul RAL 5571
- Redutores de engrenagem sem-fim estão disponíveis com diferentes combinações: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS, NMRV+AS, NMRV+VS, NMRV+F
- Braço de torque, flange de saída, retentores de óleo viton, óleo para baixa/alta temperatura, bujão de enchimento/dreno/respiro/nível, Fresta pequena
Modelos básicos podem ser aplicados a uma ampla gama de relações de redução de potência de 5 a 1000.
Garantia: Um ano a partir da data de entrega.
| CAIXA DE ENGRENAGENS COROA E SEM-FIM | |||||
| SÉRIE SNW | Faixa de velocidade de saída: | ||||
| Tipo | Tipo antigo | Torque de saída | Diâmetro do Eixo de Saída. | 14rpm-280rpm | |
| SNW030 | RV030 | 21N.m | φ14 | Potência do Motor Aplicável: | |
| SNW040 | RV040 | 45N.m | φ19 | 0,06kW-11kW | |
| SNW050 | RV050 | 84N.m | φ25 | Opções de Entrada1: | |
| SNW063 | RV063 | 160 N.m | φ25 | Com motor CA em linha | |
| SNW075 | RV075 | 230Nm | φ28 | Opções de entrada2: | |
| SNW090 | RV090 | 410N.m | φ35 | Com flange quadrado | |
| SNW105 | RV105 | 630N.m | φ42 | Opções de Entrada3: | |
| SNW110 | RV110 | 725N.m | φ42 | Com Eixo de Entrada | |
| SNW130 | RV130 | 1050Nm | φ45 | Opções de Entrada4: | |
| SNW150 | RV150 | 1550Nm | φ50 | Com Flange de Entrada |
Impulso Estelar
ZheJiang CZPT Drive Co.,Ltd, a antecessora era uma empresa estatal de moldes militares, foi fundada em 1965. A CZPT especializa-se na solução completa de transmissão de potência para indústrias de fabricação de equipamentos de ponta, com base no objetivo de “Produto de Plataforma, Design de Aplicação e Serviço Profissional”.
CZPT have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CZPT and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Nossa equipe
Controle de Qualidade
Qualidade: insista no aprimoramento, busque a excelência Com o desenvolvimento da indústria de fabricação de equipamentos, o cliente nunca se sente satisfeito com a qualidade atual de nossos produtos, pelo contrário, criamos o valor da qualidade.
Política de qualidade: aprimorar o nível geral no campo de transmissão de energia
Visão de Qualidade: Melhoria Contínua, busca pela excelência
Filosofia de Qualidade: Qualidade cria valor
3. Controle de Qualidade de Entrada
Para estabelecer o nível aceitável de controle do material de entrada (AQL), fornecer o material para a inspeção completa, amostragem e imunidade. Para a aceitação de produtos qualificados no armazém, produtos não conformes para devolução, verificação, retrabalho, inspeção de retrabalho; responsável pelo rastreamento de defeitos, para monitorar o fornecedor para a tomada de medidas corretivas.
para prevenir recorrência.
4. Controle de Qualidade de Processos
O local de fabricação do exame inicial, inspeção e inspeção final, amostragem de acordo com os requisitos de alguns projetos, julgando a tendência de mudança de qualidade;
encontrou fenômeno anormal de fabricação e supervisiona o departamento de produção para melhorias, eliminando o fenômeno ou estado anormal.
5. CQF (Controle de Qualidade Final)
Após o departamento de fabricação concluir o produto, coloque-se na posição do cliente para a verificação de qualidade do produto acabado, a fim de garantir a qualidade.
expectativas e necessidades do cliente.
6. Controle de Qualidade de Saída (OQC)
Após a inspeção da amostra do produto para determinar a qualificação, permitindo o armazenamento, mas quando o produto acabado sai do depósito antes da entrega formal das mercadorias, há uma verificação, esta é chamada de inspeção de expedição. Conteúdo da verificação: Confirmação do status de armazenamento e transferência no depósito, ao mesmo tempo em que se confirma a entrega do produto.
é uma inspeção de produto para determinar os produtos qualificados.
Embalagem
Entrega
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| Aplicativo: | Machinery, Agricultural Machinery |
|---|---|
| Dureza: | Superfície do dente endurecida |
| Instalação: | 90 Degree |
| Layout: | Shunting |
| Forma da engrenagem: | Worm and Worm Wheel |
| Etapa: | Etapa única |
| Personalização: |
Disponível
| Solicitação personalizada |
|---|
The Importance of an Agricultural Gearbox
The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.
Caixas de engrenagens cônicas
A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.
Caixas de câmbio CZPT
There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
Selos de circuito fechado
A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.
Surface finish
An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
Custo
Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
editor by Dream 2024-05-13
