Descripción del producto
Serie RV Características
- RV – Tamaños:–150
- Opciones de entrada: con eje de entrada, Con brida cuadrada, Con brida de entrada
- Potencia de entrada de 0,06 a 11 kW
- Tamaño de RV de 030 a 105 en cuerpo de aleación de aluminio fundido a presión y más de 110 en hierro fundido
- Razones entre 5 y 100
- Torque máximo 1550 N.m y cargas radiales de salida admisibles máximo 8771 N
- Las unidades de aluminio se suministran con aceite sintético y permiten posiciones de montaje universales, sin necesidad de modificar la cantidad de lubricante
- Engranaje helicoidal: Cobre (KK Cu).
- Capacidad de carga de acuerdo con: ISO 9001:2015/GB/T 19001-2016
- Los tamaños 030 y superior se pintan en azul RAL 5571
- Los reductores de sinfín están disponibles con diferentes combinaciones: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS, NMRV+AS, NMRV+VS, NMRV+F
- Brazo de torsión, brida de salida, sellos de aceite de Viton, aceite para bajas/altas temperaturas, tapón de llenado/drenaje/respiradero/nivel, espacio pequeño
Los modelos básicos se pueden aplicar a una amplia gama de relaciones de reducción de potencia de 5 a 1000.
Garantía: Un año a partir de la fecha de entrega.
| CAJA REDUCTORA DE HUSILLO | |||||
| SERIE SNW | Rango de Velocidad de Salida: | ||||
| Tipo | Tipo antiguo | Par de salida | Diám. eje de salida. | 14 rpm-280 rpm | |
| SNW030 | RV030 | 21N.m | φ14 | Potencia de motor aplicable: | |
| SNW040 | RV040 | 45N.m | φ19 | 0,06 kW-11 kW | |
| SNW050 | RV050 | 84N.m | φ25 | Opciones de entrada1: | |
| SNW063 | RV063 | 160N.m | φ25 | Con motor de CA en línea | |
| SNW075 | RV075 | 230Nm | φ28 | Opciones de entrada2: | |
| SNW090 | RV090 | 410N.m | φ35 | Con brida cuadrada | |
| SNW105 | RV105 | 630N.m | φ42 | Opciones de entrada3: | |
| SNW110 | RV110 | 725N.m | φ42 | Con eje de entrada | |
| SNW130 | RV130 | 1050N.m | φ45 | Opciones de entrada4: | |
| SNW150 | RV150 | 1550N.m | φ50 | Con brida de entrada |
Impulso Estelar
ZheJiang CZPT Drive Co.,Ltd, cuyo predecesor fue una empresa militar estatal de moldes, se estableció en 1965. CZPT se especializa en la solución completa de transmisión de potencia para industrias de fabricación de equipos de alta gama, basándose en el objetivo de “Producto de plataforma, diseño de aplicaciones y servicio profesional”.
CZPT have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CZPT and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Nuestro equipo
Control de Calidad
Calidad: Insistir en la mejora, luchar por la excelencia Con el desarrollo de la industria de fabricación de equipos, el cliente nunca está satisfecho con la calidad actual de nuestros productos, por el contrario, creamos el valor de la calidad.
Política de calidad: mejorar el nivel general en el campo de la transmisión de energía.
Vista de Calidad: Mejora Continua, búsqueda de la excelencia
Filosofía de Calidad: La calidad crea valor
3. Control de Calidad de Entrada
Establecer el nivel aceptable de control de material entrante AQL, para proporcionar el material para la inspección completa, muestreo e inmunidad. En la aceptación de productos calificados para el almacenamiento, los productos subestándar para devolver, revisar, reprocesar, inspeccionar reprocesamiento; responsable de rastrear los artículos defectuosos, para monitorear al proveedor para que tome medidas correctivas.
para prevenir la recurrencia.
4. Control de Calidad del Proceso
El sitio de fabricación de la primera inspección, examen e inspección final, muestreo según los requisitos de algunos proyectos, juzgar la tendencia del cambio de calidad;
Se encontró un fenómeno anormal en la fabricación y se supervisa al departamento de producción para mejorar, eliminar el fenómeno o estado anormal.
5. CQF (Control de Calidad Final)
Después de que el departamento de fabricación complete el producto, ponerse en la posición del cliente para la verificación de calidad del producto terminado, a fin de garantizar la calidad de
expectativas y necesidades del cliente.
6. COE(Control de Calidad de Salida)
Después de la inspección de la muestra del producto para determinar su calificación, se permite el almacenamiento, pero cuando el producto terminado sale del almacén antes de la entrega formal de la mercancía, hay una verificación, a esto se le llama inspección de envío.
Contenido de la inspección:
Confirma el estado de almacenamiento y transferencia en el almacén, mientras se confirma la entrega del producto.
es una inspección de producto para determinar los productos calificados.
Empacar
Entrega
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| Aplicación: | Machinery, Agricultural Machinery |
|---|---|
| Dureza: | Superficie dental endurecida |
| Instalación: | 90 Degree |
| Disposición: | Shunting |
| Forma del engranaje: | Worm and Worm Wheel |
| Paso: | Paso único |
| Personalización: |
Disponible
| Solicitud personalizada |
|---|
The Importance of an Agricultural Gearbox
The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.
Cajas de engranajes cónicos
A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.
Cajas de cambios CZPT
There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
Cierres herméticos
A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.
Surface finish
An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
Coste
Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
editor by Dream 2024-05-13
