Descrição do produto
Série RV Características
- RV – Tamanhos:–150
- Com eixo de entrada, Com flange quadrado, Com flange de entrada
- Potência de entrada 0,06 a 11 kW
- RV-Tamanho de 030 a 105 em caixa de liga de alumínio fundido e acima de 110 em ferro fundido
- Razões entre 5 e 100
- Torque máximo de 1550 N.m e cargas radiais de saída admissíveis de no máximo 8771 N
- As unidades de alumínio são fornecidas completas com óleo sintético e permitem posições de montagem universais, sem a necessidade de modificar a quantidade de lubrificante.
- Roda de sem-fim: Cobre (KK Cu).
- Capacidade de carga conforme: ISO 9001:2015/GB/T 19001-2016
- Tamanhos 030 e acima são pintados com azul RAL 5571
- Redutores de engrenagem sem-fim estão disponíveis com diferentes combinações: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS, NMRV+AS, NMRV+VS, NMRV+F
- Braço de torque, flange de saída, retentores de óleo viton, óleo para baixa/alta temperatura, bujão de enchimento/dreno/respiro/nível, Fresta pequena
Modelos básicos podem ser aplicados a uma ampla gama de relações de redução de potência de 5 a 1000.
Garantia: Um ano a partir da data de entrega.
| CAIXA DE ENGRENAGENS COROA E SEM-FIM | |||||
| SÉRIE SNW | Faixa de velocidade de saída: | ||||
| Tipo | Tipo antigo | Torque de saída | Diâmetro do Eixo de Saída. | 14rpm-280rpm | |
| SNW030 | RV030 | 21N.m | φ14 | Potência do Motor Aplicável: | |
| SNW040 | RV040 | 45N.m | φ19 | 0,06kW-11kW | |
| SNW050 | RV050 | 84N.m | φ25 | Opções de Entrada1: | |
| SNW063 | RV063 | 160 N.m | φ25 | Com motor CA em linha | |
| SNW075 | RV075 | 230Nm | φ28 | Opções de entrada2: | |
| SNW090 | RV090 | 410N.m | φ35 | Com flange quadrado | |
| SNW105 | RV105 | 630N.m | φ42 | Opções de Entrada3: | |
| SNW110 | RV110 | 725N.m | φ42 | Com Eixo de Entrada | |
| SNW130 | RV130 | 1050Nm | φ45 | Opções de Entrada4: | |
| SNW150 | RV150 | 1550Nm | φ50 | Com Flange de Entrada |
Impulso Estelar
ZheJiang CZPT Drive Co.,Ltd, a antecessora era uma empresa estatal de moldes militares, foi fundada em 1965. A CZPT especializa-se na solução completa de transmissão de potência para indústrias de fabricação de equipamentos de ponta, com base no objetivo de “Produto de Plataforma, Design de Aplicação e Serviço Profissional”.
A Starshine possui uma forte força técnica com mais de 350 funcionários no momento, incluindo mais de 30 técnicos de engenharia, 30 inspetores de qualidade, cobrindo uma área de 80.000 metros quadrados e tipos de usinagem avançada e equipamentos de teste. Temos uma boa base para o desenvolvimento de aplicações industriais e serviço de redutores de velocidade e variadores de ponta, graças ao centro provincial de pesquisa em tecnologia de engenharia, o laboratório de redutores de velocidade de engrenagens e a base de P&D moderno.
Nossa equipe
Controle de Qualidade
Qualidade: insista no aprimoramento, busque a excelência Com o desenvolvimento da indústria de fabricação de equipamentos, o cliente nunca se sente satisfeito com a qualidade atual de nossos produtos, pelo contrário, criamos o valor da qualidade.
Política de qualidade: aprimorar o nível geral no campo de transmissão de energia
Visão de Qualidade: Melhoria Contínua, busca pela excelência
Filosofia de Qualidade: Qualidade cria valor
3. Controle de Qualidade de Entrada
Para estabelecer o nível aceitável de controle do material de entrada (AQL), fornecer o material para a inspeção completa, amostragem e imunidade. Para a aceitação de produtos qualificados no armazém, produtos não conformes para devolução, verificação, retrabalho, inspeção de retrabalho; responsável pelo rastreamento de defeitos, para monitorar o fornecedor para a tomada de medidas corretivas.
para prevenir recorrência.
4. Controle de Qualidade de Processos
O local de fabricação do exame inicial, inspeção e inspeção final, amostragem de acordo com os requisitos de alguns projetos, julgando a tendência de mudança de qualidade;
encontrou fenômeno anormal de fabricação e supervisiona o departamento de produção para melhorias, eliminando o fenômeno ou estado anormal.
5. CQF (Controle de Qualidade Final)
Após o departamento de fabricação concluir o produto, coloque-se na posição do cliente para a verificação de qualidade do produto acabado, a fim de garantir a qualidade.
expectativas e necessidades do cliente.
6. Controle de Qualidade de Saída (OQC)
Após a inspeção da amostra do produto para determinar a qualificação, permitindo o armazenamento, mas quando o produto acabado sai do depósito antes da entrega formal das mercadorias, há uma verificação, esta é chamada de inspeção de expedição. Conteúdo da verificação: Confirmação do status de armazenamento e transferência no depósito, ao mesmo tempo em que se confirma a entrega do produto.
é uma inspeção de produto para determinar os produtos qualificados.
Embalagem
Entrega
| Aplicativo: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Função: | Speed Reduction |
| Layout: | Canto |
| Dureza: | Superfície do dente endurecida |
| Instalação: | Tipo Vertical |
| Etapa: | Etapa única |
| Personalização: |
Disponível
| Solicitação personalizada |
|---|
Choosing the Right Agricultural Gearbox
There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We’ll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.
Caixas de engrenagens cônicas
Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.
Shaft-mounted
Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine’s cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver’s position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
Shaft-mounted with bearings
If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don’t require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.
Caixas de câmbio CZPT
The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you’re a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.
Bevel gearboxes with bearings
The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
Bevel gearboxes with CZPT gearboxes
The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land’s potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
editor by CX 2023-11-25
