Descrição do produto
S Series Foot Mounted Helical-worm Gearbox with Inline Variable Frequency Motor
S series: right-angle speed reduction gearing composed by helical gears, worms, and gears, optimized and designed according to international standard.
High precision, high efficiency, fine classification in transmission ratio, wide range, large transmission torque, reliable performance, low noise, flexible installation, and convenient use and maintenance.
They are widely used in various low-speed transmissions, which are general basic parts of mechanical transmission.The gear ratios afforded by the helical-worm gear stage and the low noise levels during operation make these gear motor ideal low-cost solutions for simple applications.
1.Technical data:
| Nome do produto | S Series Foot Mounted Helical-worm Gearbox with Inline Variable Frequency Motor |
| Gear material | 20CrMnTi alloy steel |
| Cor | Blue Silver Customerized |
| Case Material | Cast iron HT200 |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Noise Test | Below 65dB |
| Brand of bearings | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
| Brand of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibration | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Machining precision of gears | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | Carburizing, Quenching etc |
| Efficiency | 89% (depends on the transmission stage) |
| Reação negativa | ≤20Arcmin |
2. Installation type and output mode:
bottom seated type and large and small flange type installation, CHINAMFG shaft output.
3. Input mode:
direct motor, shaft input and connecting flange input.
4. Reduction ratio:
7.75~12901, S,R combination up to 33918.
5.Technical parameters:
Coaxial output
Motor Power: 0.12kw-30kw
Torque: 1.4N · m ~ 23200N · m
Output speed: 0.06 ~ 374r/min
6. Model of R series reducer:
S47, 57, 67, 77, 87, 97
Fotos detalhadas
Certifications
Packaging & Shipping
Installation Instructions
Perfil da empresa
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Perguntas Frequentes
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| Aplicativo: | Motor, Máquinas, Marítimo, Máquinas Agrícolas |
|---|---|
| Função: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Dureza: | Superfície do dente endurecida |
| Instalação: | Tipo horizontal |
| Etapa: | Three-Step |
| Personalização: |
Disponível
| Solicitação personalizada |
|---|
Technological Advancements in Agricultural Gearbox Design
Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:
- Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
- Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
- Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
- Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
- Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
- Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
- Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
- Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
- Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.
These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
Benefícios do uso de caixas de engrenagens de alta qualidade em máquinas agrícolas
A utilização de caixas de engrenagens de alta qualidade em máquinas agrícolas oferece várias vantagens que contribuem para melhorar o desempenho, a durabilidade e a eficiência operacional geral. Aqui estão os principais benefícios:
- Confiabilidade e durabilidade: As caixas de engrenagens de alta qualidade são construídas para suportar as condições exigentes das operações agrícolas. Elas são construídas com materiais duráveis, técnicas de fabricação precisas e medidas rigorosas de controle de qualidade, garantindo uma vida útil mais longa e menor tempo de inatividade devido a falhas.
- Transmissão de energia ideal: As caixas de engrenagens de alta qualidade facilitam a transmissão eficiente de potência do motor do trator para vários implementos. Elas minimizam as perdas de potência por meio de perfis de engrenagem bem projetados, alinhamentos precisos e atrito mínimo, permitindo uma utilização mais eficaz da potência disponível.
- Operação suave: As caixas de engrenagens fabricadas de acordo com altos padrões proporcionam uma operação suave e consistente. Elas reduzem as vibrações, o ruído e o desgaste desnecessário, criando um ambiente de trabalho confortável para o operador e reduzindo o estresse sobre o maquinário.
- Precisão e exatidão: As caixas de engrenagens de qualidade oferecem controle preciso sobre a velocidade, o torque e as mudanças de direção. Essa precisão garante a implementação exata de tarefas agrícolas, como semeadura, plantio e colheita, levando a melhores resultados de produtividade.
- Aumento da eficiência: As caixas de engrenagens de alta qualidade minimizam as perdas de energia devido ao atrito e à engrenagem ineficiente das engrenagens. Essa eficiência aprimorada resulta em maior economia de combustível e utilização otimizada de energia, reduzindo os custos operacionais para o agricultor.
- Compatibilidade e adaptabilidade: As caixas de câmbio de primeira linha são projetadas para serem compatíveis com uma variedade de implementos e máquinas agrícolas. Sua adaptabilidade permite que os agricultores alternem entre diferentes tarefas sem a necessidade de ajustes frequentes ou trocas de componentes.
- Redução dos custos de manutenção: As caixas de engrenagens de qualidade exigem manutenção e reparos menos frequentes. Sua construção robusta e engenharia de precisão resultam em menos avarias e intervalos de manutenção mais longos, economizando tempo e dinheiro.
- Segurança aprimorada: As caixas de engrenagens confiáveis contribuem para operações mais seguras, evitando falhas repentinas que podem causar acidentes. A operação suave e o desempenho previsível das caixas de engrenagens de alta qualidade reduzem o risco de acidentes durante as tarefas agrícolas.
Em geral, o investimento em caixas de engrenagens de alta qualidade para máquinas agrícolas garante maior confiabilidade, operação mais suave, maior precisão, maior eficiência e custos de manutenção reduzidos. Esses benefícios contribuem, em última análise, para o aumento da produtividade e melhores resultados para os agricultores e as operações agrícolas.
editor by CX 2024-02-05
