Descrição do produto
We are a factory specialized in metal parts hardware & metal gearbox geared motor through powder metallurgy process .We services with ODM/OEM gearbox design and development , gearmotors manufacture.
Custom planetary gears .
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .Gearbox is ensure that it provides highly accurate gear engagement, smooth running and minimum noise and give the ability to increase the torque and lower the speed of an electric motor.
Since the torque transmitted by the sun gear is equally distributed among planetary gears (3-5 gears), the load applied to each gear is small, realizing a compact and lightweight planetary gear reducer. The 5-gear planetary system is made possible due to our original carrier.
Description:
Product Name : 8mm low speed high torque geared motor / Speed reducer / steel gearbox,powder transmission gear ,speed reducer
Gearbox Type: Planetary
Material: Steel
Gear backlash: ≤2°
Bearing:Porous Bearing ,Rolling bearing
Radial loading on output shaft:≤ 30 N
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1… optional
Gearbox diameter : 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm , 48mm ……
3V , 6V ,12V ,24V available .
High Torque Brushed/Brushless/Stepper/AC Motor Usage Planetary Gearbox/Gear Reducer.
Planetary Gearbox advantages:
- Provides high torque at slow speeds .
- The shafts are made up of hardened and tempered alloy steel .
- Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
- Low noise levels.
- Good quality taper roller bearings for input and output shafts .
- High efficiency .
- Increased repeatability . Its Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
- Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
- Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
- Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
- Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
- Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
- Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.
Aplicativo:
monitor,automatic vending machine,automatic cruise control,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster,printers,conditioning damper actuator,Car tail gate electric putter,tooth brush,vibrator, sanitary ware,coffee machine,Sweeping robot,toys etc.
Custom geared motors , planet gears , metal gearbox
Welcome OEM ODM projects .
Encoder available
Workshop
| Aplicativo: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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| Dureza: | Superfície do dente endurecida |
| Instalação: | Tipo Vertical |
| Layout: | Coaxial |
| Forma da engrenagem: | Engrenagem cilíndrica |
| Etapa: | Double-Step |
| Amostras: |
US$ 10/Piece
1 peça (pedido mínimo) | |
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| Personalização: |
Disponível
| Solicitação personalizada |
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Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes
Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:
- Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
- Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
- Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
- Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
- Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
- Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
- Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
- Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
- Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.
By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.
Desafios Potenciais na Manutenção e Reparos de Caixas de Câmbio Agrícolas
Manutenção e reparo de caixas de câmbio na agricultura podem apresentar vários desafios:
- Ambientes Hostis: Maquinário agrícola opera em ambientes desafiadores, exposto a sujeira, detritos, umidade e temperaturas variadas. Essas condições podem acelerar o desgaste e a corrosão, exigindo manutenção frequente.
- Cargas de Trabalho Pesadas: As caixas de câmbio em equipamentos agrícolas frequentemente lidam com cargas de trabalho pesadas, levando a um aumento do estresse nos componentes. Isso pode resultar em desgaste mais rápido, exigindo inspeções e substituições de peças mais frequentes.
- Acessibilidade: Algumas caixas de engrenagens estão localizadas em áreas de difícil acesso das máquinas. Isso torna a manutenção e os reparos regulares mais desafiadores, pois os técnicos podem precisar de ferramentas e equipamentos especializados para acessar e consertar as caixas de engrenagens.
- Conhecimento Especializado: A manutenção adequada de caixas de engrenagens agrícolas requer conhecimento e habilidades especializadas. A compreensão inadequada da mecânica das caixas de engrenagens e das práticas de manutenção pode levar a reparos incorretos, reduzindo a vida útil e a eficiência da caixa de engrenagens.
- Custos: Reparar ou substituir componentes da caixa de câmbio pode ser custoso, especialmente para maquinário agrícola de alta performance. Os agricultores precisam considerar tanto os custos diretos de peças e mão de obra, quanto o tempo de inatividade potencial durante os processos de reparo.
- Tempo de inatividade: O tempo de inatividade necessário para manutenção ou reparo de caixas de câmbio pode impactar as operações agrícolas, especialmente durante as épocas críticas de plantio ou colheita. O agendamento eficiente e equipamentos de reserva podem ajudar a mitigar esse desafio.
- Disponibilidade de Peças: Obter peças de reposição para modelos de caixa de câmbio mais antigos ou menos comuns pode ser desafiador. Os agricultores podem precisar adquirir peças de fornecedores especializados, o que pode levar a atrasos potenciais nos reparos.
Abordar esses desafios exige um planejamento de manutenção proativo, inspeções regulares, treinamento adequado do pessoal de manutenção e aquisição antecipada de peças de reposição.
Types of Agricultural Gearboxes for Specific Tasks
Various types of agricultural gearboxes are designed to cater to specific tasks and applications in farming. These gearboxes are engineered to meet the unique requirements of different agricultural machinery and operations. Some common types of agricultural gearboxes include:
- Rotary Mower Gearboxes: These gearboxes are used in rotary mowers and cutters. They transmit power from the tractor’s power take-off (PTO) to the blades, enabling efficient cutting of grass, crops, and vegetation.
- Manure Spreader Gearboxes: Manure spreaders utilize specialized gearboxes to distribute manure evenly across fields. These gearboxes ensure consistent spreading of fertilizer while accommodating variable loads.
- Harvesting Gearboxes: Gearboxes used in harvesting equipment, such as combines and harvesters, enable efficient gathering, threshing, and separating of crops from their stalks. These gearboxes handle high loads and varying operating conditions.
- Seed Drill Gearboxes: Seed drills require gearboxes to distribute seeds accurately and at consistent intervals. These gearboxes ensure precise seed placement for optimal germination and crop growth.
- Hay Rake Gearboxes: Hay rakes utilize gearboxes to gather and arrange hay into windrows for baling. These gearboxes help optimize the hay collection process.
- Irrigation System Gearboxes: Agricultural irrigation systems may use gearboxes to control the movement and positioning of irrigation equipment, ensuring efficient water distribution across fields.
- Tillage Equipment Gearboxes: Gearboxes used in tillage equipment, such as plows and cultivators, help break up soil, prepare seedbeds, and promote seedling emergence.
- Tractor Gearboxes: Tractors may incorporate various gearboxes for tasks such as shifting gears, driving the power take-off, and operating attachments.
- Grain Auger Gearboxes: Grain augers use gearboxes to facilitate the movement of harvested grain from one location to another, such as from a combine to a storage bin.
Each type of agricultural gearbox is designed with specific features, load capacities, and durability to suit the demands of its intended task. Manufacturers engineer these gearboxes to withstand the challenging conditions of agricultural operations while ensuring efficient and reliable performance.
editor by CX 2023-10-10
