Descripción del producto
We are a factory specialized in metal parts hardware & metal gearbox geared motor through powder metallurgy process .We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Características:
A planetary gearbox usually useded in the transmission :
For precise positioning
For a robot to increase the torque
For printing press to reduce the speed of the rollers
The advantages of planetary gear motors :
- Increased repeatability . Its Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
- Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
- Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
- Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
- Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
- Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
- Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.
Description:
Product Name : 36mm planet gearbox with DC brushed motors high torque geared motor / Speed reducer / steel gearbox
No-load Speed: 3-1,386 rpm
Rated Load Speed: 3-1,294 rpm
No-load Current: 315-335 mA
Rated Load Current: 1,679-1,684 mA
32mm
Gearbox Type: Planetary
Material: Steel
No-load Speed: 3-1,375 rpm
Rated Load Speed: 3-1,280 rpm
No-load Current: 300-325 mA
Rated Load Current: 1,679-1,684 mA
16mm
No-load Speed: 4-1,373 rpm
Rated Load Speed: 3-1,125 rpm
No-load Current: 85-110 mA
Rated Load Current: 130-150 mA
20mm
No-load Speed: 7-1,636 rpm
Rated Load Speed: 7-1,420 rpm
No-load Current: 70-90 mA
Rated Load Current: 125-130 mA
No-load Speed: 6-1,886 rpm
Rated Load Speed: 5-1,675 rpm
No-load Current: 100-120 mA
Rated Load Current: 295-300 mA
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1… optional
Gearbox diameter : 6mm , 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
12-24V available .
Aplicación:
Automotive smart parts :tailgate motor , electronic parking EPB ,throttle controller , headlight regulator, seat adjustment ,door lock system.
Smart home : Electric curtain , kitchen appliances , security monitorings,trash can , smart toilet , smart electronic lock, air conditioner/TV.
Smart medical equipment : Insulin injection pump , blood presure meter, endoscope , ventilator etc.
Smart robot :Sweeping robot ,entertainment and leisure robots,logistics robot ,
Electronic products: Mobile phone digital , tablet PC , personal care , office automation , audio visual , power tools etc.
Industrial application :Smart communication , inteligent controlvalve, industrial automation , equipment , smart meters, intelligent monitoring .
Welcome send us drawings for OEM service .
Workshop
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| Aplicación: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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| Dureza: | Superficie dental endurecida |
| Instalación: | Texto horizontal |
| Disposición: | Coaxial |
| Forma del engranaje: | Conical – Cylindrical Gear |
| Paso: | Tres pasos |
| Muestras: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Personalización: |
Disponible
| Solicitud personalizada |
|---|
Impacto de las Relaciones de Transmisión en el Rendimiento de la Maquinaria en las Cajas de Cambios Agrícolas
La relación de engranajes en las cajas de cambios agrícolas juega un papel crucial en la determinación del rendimiento de la maquinaria. Afecta directamente la relación entre las velocidades y los pares de entrada y salida. Así es como las relaciones de engranajes influyen en el rendimiento de la maquinaria:
- Conversión de velocidad y par: Las relaciones de transmisión permiten la conversión de velocidad y par entre los ejes de entrada y salida. Las relaciones de transmisión más altas pueden reducir la velocidad de salida mientras aumentan el par de salida, lo que las hace adecuadas para tareas que requieren alta potencia.
- Potencia y Eficiencia: Las relaciones de transmisión afectan la eficiencia de la transmisión de potencia. Si bien reducir la velocidad a través de relaciones de transmisión más altas puede aumentar el par, es esencial lograr un equilibrio para mantener la eficiencia. Una menor eficiencia puede provocar pérdidas de energía y un aumento de la generación de calor.
- Adaptabilidad de Tareas: Diferentes tareas agrícolas requieren distintos niveles de par y velocidad. Las relaciones de engranaje permiten que la maquinaria sea adaptable a diferentes tareas al proporcionar el par necesario para actividades de uso intensivo como el arado o la labranza y velocidades más altas para tareas como el transporte.
- Rendimiento óptimo: La selección de la relación de transmisión adecuada asegura que la maquinaria opere dentro de su rango de rendimiento óptimo. Evita la sobrecarga del motor o la caja de cambios, contribuyendo a un funcionamiento más suave y a una menor desgaste.
- Productividad y eficiencia de combustible: Las relaciones de transmisión adecuadas pueden mejorar la productividad general de la maquinaria agrícola. Al optimizar el par y la velocidad, las tareas se pueden completar de manera eficiente, reduciendo el tiempo y el consumo de combustible necesarios para las operaciones.
- Consideración del terreno Los diferentes terrenos y condiciones del campo requieren ajustes en las relaciones de transmisión. Las pendientes pronunciadas o el terreno pesado pueden requerir relaciones de transmisión más bajas para un mayor par motor, mientras que el terreno plano podría beneficiarse de relaciones más altas para una operación más rápida.
- Impacto en los Componentes: Las relaciones de engranaje pueden influir en la distribución de la carga en los componentes de la caja de cambios. Las relaciones de engranaje más altas podrían someter a los componentes a fuerzas y tensiones crecientes, lo que podría afectar su vida útil.
- Confort del operador: Las relaciones de transmisión adecuadas contribuyen a la comodidad del operador al proporcionar la potencia necesaria para un funcionamiento suave sin forzar la maquinaria. Esto puede reducir la fatiga del operador y mejorar la seguridad.
- Personalización: Algunos equipos agrícolas modernos ofrecen relaciones de engranajes ajustables o variables, lo que permite a los operadores ajustar el rendimiento de la maquinaria según las tareas y condiciones específicas.
Elegir la relación de transmisión adecuada para las cajas de engranajes agrícolas implica considerar factores como la tarea prevista, las condiciones del suelo y las especificaciones del equipo. Es esencial lograr un equilibrio entre el par y la velocidad para optimizar el rendimiento de la maquinaria y maximizar la productividad.
Factors to Consider When Selecting the Right Gearbox for Farm Machinery
Choosing the appropriate gearbox for farm machinery is crucial to ensure optimal performance and efficiency. Here are the key factors to consider when selecting the right gearbox:
- Power and Torque Requirements: Assess the power and torque needed for the specific task the machinery will perform. Select a gearbox that can handle the required load without straining the components.
- Speed Variation: Determine if the machinery requires variable speed control for different tasks. Some gearboxes offer adjustable speed options to match varying conditions and applications.
- Task Compatibility: Ensure that the chosen gearbox is compatible with the implements and attachments the machinery will use. Different tasks may require different gear ratios and torque capabilities.
- Efficiency: Opt for gearboxes known for their efficiency in power transmission. Efficient gearboxes minimize energy losses and maximize the output of the machinery.
- Durability: Farming environments can be demanding, so select a gearbox that is built to withstand the conditions, such as exposure to dirt, moisture, and impacts.
- Size and Weight: Consider the available space and weight limits on the machinery. Choose a gearbox that fits within these constraints without compromising performance.
- Maintenance: Evaluate the maintenance requirements of the gearbox. Gearboxes that are easy to maintain and service can minimize downtime and keep the machinery running smoothly.
- Cost: Balance the initial cost of the gearbox with its long-term benefits and performance. Investing in a quality gearbox can lead to better overall cost-effectiveness over time.
- Compatibility: Ensure that the gearbox is compatible with the power source (such as the tractor’s power take-off) and other components of the machinery.
- Manufacturer Reputation: Choose gearboxes from reputable manufacturers with a history of producing reliable and high-quality agricultural machinery components.
By carefully considering these factors, farmers can select the right gearbox that meets the specific needs of their farm machinery, leading to enhanced efficiency, productivity, and longevity of equipment.
Types of Agricultural Gearboxes for Specific Tasks
Various types of agricultural gearboxes are designed to cater to specific tasks and applications in farming. These gearboxes are engineered to meet the unique requirements of different agricultural machinery and operations. Some common types of agricultural gearboxes include:
- Rotary Mower Gearboxes: These gearboxes are used in rotary mowers and cutters. They transmit power from the tractor’s power take-off (PTO) to the blades, enabling efficient cutting of grass, crops, and vegetation.
- Manure Spreader Gearboxes: Manure spreaders utilize specialized gearboxes to distribute manure evenly across fields. These gearboxes ensure consistent spreading of fertilizer while accommodating variable loads.
- Harvesting Gearboxes: Gearboxes used in harvesting equipment, such as combines and harvesters, enable efficient gathering, threshing, and separating of crops from their stalks. These gearboxes handle high loads and varying operating conditions.
- Seed Drill Gearboxes: Seed drills require gearboxes to distribute seeds accurately and at consistent intervals. These gearboxes ensure precise seed placement for optimal germination and crop growth.
- Hay Rake Gearboxes: Hay rakes utilize gearboxes to gather and arrange hay into windrows for baling. These gearboxes help optimize the hay collection process.
- Irrigation System Gearboxes: Agricultural irrigation systems may use gearboxes to control the movement and positioning of irrigation equipment, ensuring efficient water distribution across fields.
- Tillage Equipment Gearboxes: Gearboxes used in tillage equipment, such as plows and cultivators, help break up soil, prepare seedbeds, and promote seedling emergence.
- Tractor Gearboxes: Tractors may incorporate various gearboxes for tasks such as shifting gears, driving the power take-off, and operating attachments.
- Grain Auger Gearboxes: Grain augers use gearboxes to facilitate the movement of harvested grain from one location to another, such as from a combine to a storage bin.
Each type of agricultural gearbox is designed with specific features, load capacities, and durability to suit the demands of its intended task. Manufacturers engineer these gearboxes to withstand the challenging conditions of agricultural operations while ensuring efficient and reliable performance.
editor by CX 2024-03-30
