Descripción del producto
EP-9.310 Rotary Tiller Cultivator Gearbox for Agricultural
The gearbox of the rotary tiller adopts the intermediate gear transmission system and is installed on the tractor of 12-80 horsepower. After farming, the tractor wheels and rails are completely covered because the working width is much broader. Reliable quality and good performance. Therefore, it can be used in dry and paddy fields. It can reduce the time, labor, and cost in the operation process
1. Transmission: gear driven.
2. Graphite gearbox is made of cast iron. The material performance is better. It is not easy to break.
3. The shape of the suspension plate is not easy to deform.
4. The chain device can be adjusted manually. Easier and more reliable.
5. Side protection plate is added for rear deflection. This device can prevent the soil from flying out.
6. The tillage height is adjustable.
7. The structure is firm and stable due to its heavy weight.
|
ITEM |
HC-9.310 Rotary Tiller Gearbox |
|
Relación |
1:3 |
|
Teeth |
12/36 |
|
Module |
3.45 |
|
Power(HP) |
30 |
|
Rated Input |
540rpm |
|
Input/Output Description |
1 3/8 Z6 Optic axis |
|
Weight(N.W) |
18KG |
Agricultural gearbox customization service
* we can manufacture authentic products that meet your requirements according to your drawings or samples.
* our products are imported to many countries. We have advanced technical support and strict quality control.
* small batches can be accepted with a short delivery time.
We are glad to tell you that we can manufacture various gears according to the drawings and specifications of our customers.
Nonstandard items. At present, we have a variety of CNC machine tools and gear machines.
If you need OEM gears cast, forged, or machined, please feel free to contact us. We pay great attention to quality. Our QC will inspect the goods for you before delivery. I hope the excellent quality and low price are your best choice.
Iso90012008 certification
1. Material: stainless steel, brass, iron, and aluminum
2. Sand and investment casting (precision casting) are available
3. Drawing software: Pro / E, Auto CAD, UG, CAD, PAF, and SolidWorks 2008 process analysis
3. Further machining work: turning and cutting, milling, grinding, drilling, reaming, and thread
4. Surface treatment process: shot blasting, chromate plating, powder coating, and anodizing
5. OEM / ODM parts range: automobile parts, electronic parts, furniture parts, household appliances, and other industrial uses
6. Process: forging CAD surface processing, metal processing, surface plating, heat treatment, QC testing, and packaging
7. According to customer drawings, specifications or/or samples
We Also Supply PTO Shaft
other gearboxes
Agricultural Gearbox Production Workshop
HangZhou Ever-power Transmission Machinery Co., Ltd. was established in 2006. The company is located in ZHangZhoug HangZhou, with 90 employees, an area of 3800 meters, and an annual output value of 40 million yuan. The company is committed to the R & D, manufacturing, and personnel training of various gearboxes, reducers, and construction machinery, including spiral bevel gearbox, spur gearbox, worm gearbox, and cylindrical gearbox. It also includes a variety of high-pressure cast valve body and shell products. Its products are used in various applications, such as agricultural mowers, snow sweepers, fertilizer applicators, grain conveyors, industrial equipment, oil mining machinery, marine industrial equipment, and hydraulic engineering components. More than 95% of its products are exported to Europe, the United States, and Australia. Asia and Canada. The company has robust technology and R & D capabilities, produces reliable and high-quality products, pursues a unique business philosophy, and enjoys a high reputation in the manufacturing industry. Welcome to contact us by phone or email.
HangZhou Ever-power Transmission Machinery Co., Ltd. was established in 2006. The company is located in ZHangZhoug HangZhou, with 90 employees, an area of 3800 meters, and an annual output value of 40 million yuan. The company is committed to the R & D, manufacturing, and personnel training of various gearboxes, reducers, and construction machinery, including spiral bevel gearbox, spur gearbox, worm gearbox, and cylindrical gearbox. It also includes a variety of high-pressure cast valve body and shell products. Its products are used in various applications, such as agricultural mowers, snow sweepers, fertilizer applicators, grain conveyors, industrial equipment, oil mining machinery, marine industrial equipment, and hydraulic engineering components. More than 95% of its products are exported to Europe, the United States, and Australia. Asia and Canada. The company has robust technology and R & D capabilities, produces reliable and high-quality products, pursues a unique business philosophy, and enjoys a high reputation in the manufacturing industry. Welcome to contact us by phone or email.
| Aplicación: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Función: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Disposición: | Coaxial |
| Dureza: | Superficie dental endurecida |
| Instalación: | Texto horizontal |
| Tipo: | Caja de cambios agrícola |
| Muestras: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Impacto de las Relaciones de Transmisión en el Rendimiento de la Maquinaria en las Cajas de Cambios Agrícolas
La relación de engranajes en las cajas de cambios agrícolas juega un papel crucial en la determinación del rendimiento de la maquinaria. Afecta directamente la relación entre las velocidades y los pares de entrada y salida. Así es como las relaciones de engranajes influyen en el rendimiento de la maquinaria:
- Conversión de velocidad y par: Las relaciones de transmisión permiten la conversión de velocidad y par entre los ejes de entrada y salida. Las relaciones de transmisión más altas pueden reducir la velocidad de salida mientras aumentan el par de salida, lo que las hace adecuadas para tareas que requieren alta potencia.
- Potencia y Eficiencia: Las relaciones de transmisión afectan la eficiencia de la transmisión de potencia. Si bien reducir la velocidad a través de relaciones de transmisión más altas puede aumentar el par, es esencial lograr un equilibrio para mantener la eficiencia. Una menor eficiencia puede provocar pérdidas de energía y un aumento de la generación de calor.
- Adaptabilidad de Tareas: Diferentes tareas agrícolas requieren distintos niveles de par y velocidad. Las relaciones de engranaje permiten que la maquinaria sea adaptable a diferentes tareas al proporcionar el par necesario para actividades de uso intensivo como el arado o la labranza y velocidades más altas para tareas como el transporte.
- Rendimiento óptimo: La selección de la relación de transmisión adecuada asegura que la maquinaria opere dentro de su rango de rendimiento óptimo. Evita la sobrecarga del motor o la caja de cambios, contribuyendo a un funcionamiento más suave y a una menor desgaste.
- Productividad y eficiencia de combustible: Las relaciones de transmisión adecuadas pueden mejorar la productividad general de la maquinaria agrícola. Al optimizar el par y la velocidad, las tareas se pueden completar de manera eficiente, reduciendo el tiempo y el consumo de combustible necesarios para las operaciones.
- Consideración del terreno Los diferentes terrenos y condiciones del campo requieren ajustes en las relaciones de transmisión. Las pendientes pronunciadas o el terreno pesado pueden requerir relaciones de transmisión más bajas para un mayor par motor, mientras que el terreno plano podría beneficiarse de relaciones más altas para una operación más rápida.
- Impacto en los Componentes: Las relaciones de engranaje pueden influir en la distribución de la carga en los componentes de la caja de cambios. Las relaciones de engranaje más altas podrían someter a los componentes a fuerzas y tensiones crecientes, lo que podría afectar su vida útil.
- Confort del operador: Las relaciones de transmisión adecuadas contribuyen a la comodidad del operador al proporcionar la potencia necesaria para un funcionamiento suave sin forzar la maquinaria. Esto puede reducir la fatiga del operador y mejorar la seguridad.
- Personalización: Algunos equipos agrícolas modernos ofrecen relaciones de engranajes ajustables o variables, lo que permite a los operadores ajustar el rendimiento de la maquinaria según las tareas y condiciones específicas.
Elegir la relación de transmisión adecuada para las cajas de engranajes agrícolas implica considerar factores como la tarea prevista, las condiciones del suelo y las especificaciones del equipo. Es esencial lograr un equilibrio entre el par y la velocidad para optimizar el rendimiento de la maquinaria y maximizar la productividad.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
Benefits of Using High-Quality Gearboxes in Agricultural Machinery
Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:
- Reliability and Durability: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
- Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
- Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
- Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
- Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
- Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
- Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
- Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.
Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.
editor by CX 2023-09-12
