1. Technical Specifications: Splitter Series (Brazil Spec)
| Parameterbeschrijving | Specification Detail | Standard Compliance |
|---|---|---|
| Nominal Input Power (HP) | 180 – 450 HP (Heavy Duty) | ISO 6336 |
| Ingangsnelheid (toerentallen) | 540 / 1000 RPM | DIN 9611 |
| Maximum Output Torque (Nm) | 8,500 Nm – 12,400 Nm | AGMA 6013 |
| Overbrengingsverhouding Bereik | 1:1.24 to 1:2.85 (Increaser/Reducer) | Internal Opt. |
| Configuratie uitgaande as | 1 3/4″ Z20 / 1 3/8″ Z6 / Z21 | SAE J498 |
| Number of Output Ports | 2 to 4 (Parallel or 90°) | Custom Modular |
| Smeertype | EP90 / ISO VG 220 Synthetic | API GL-5 |
| Thermal Capacity (Continuous) | 95 kW (at 40°C ambient) | ISO/TR 14179 |
| Huisvestingsmateriaal | QT450-10 Ductile Iron | ASTM A536 |
| Bedrijfstemperatuurbereik | -15°C tot +110°C | Extreme Field Test |
| Seal Protection Rating | IP67 (Dual-lip Viton Seals) | IEC 60529 |
| Fatigue Life (L10 Bearing) | 5,000 – 8,000 Hours | ISO 281 |
| Vibratiedrempel | < 4.5 mm/s (RMS) | ISO 10816 |
| Backlash (Standard) | 12′ – 18′ (arcmin) | DIN 3967 |
| Coating Standards | Epoxy Anti-corrosion (UV Resistant) | ISO 12944 |
2. [Brazil] National Standards & Certification Landscape for Agricultural Drivetrain Components
Operating in Brazil requires more than just high torque; it requires strict adherence to local safety and environmental regulations. The NR-12 (Regelgevende Norm 12) is the fundamental law governing machinery safety in Brazil. Our splitter gearboxes are designed to facilitate compliance with NR-12 by providing integrated mounting points for safety guards and emergency shut-off sensors. Furthermore, for components entering the Brazilian supply chain, alignment with ABNT (Braziliaanse Vereniging voor Technische Normen) standards for splines and shaft tolerances is critical. ever-power ensures that every output shaft precisely matches the metric and imperial requirements commonly found in equipment manufactured by local giants like Stara, Jacto, en Baldan.
In the Mato Grosso region, where the “Safrinha” (second corn crop) follows the main soybean harvest, the window for combined tillage is extremely narrow. Soil temperatures can reach 50°C at the surface, which causes standard mineral oils to lose viscosity rapidly. Based on our 15-year field study in Sorriso, MT, we have optimized our gearbox thermal ratings by increasing the external fin surface area by 25%. This “Brazil-Tropicalized” design prevents oil aeration and foaming, which are the primary causes of gear pitting in multi-gearbox tillage configurations.
3. Engineer’s Field Notes: The Architecture of Reliability
“When we designed the Splitter-X Series for Agrinulear Nucleo Agro, we didn’t start in the CAD office; we started in a muddy trench in Rio Grande do Sul. We observed that most splitter boxes failed not because they weren’t strong enough, but because the internal oil circulation was blocked during steep incline work on terraces. Our ‘Pressure-Flow’ internal lubrication channels were born from that specific Brazilian pain point. We utilized a trochoid pump integrated directly onto the input shaft to ensure that even at a 15-degree incline, the top bearings receive a constant curtain of cooled lubricant. This is the difference between an ‘off-the-shelf’ box and a solution built for the real world.” — Chief Engineer, ever-power R&D.
Innovation at ever-power extends to material science. We have transitioned from standard grey iron to High-Tensile Spheroidal Graphite Iron (QT450-10) for the main housing. This material offers the damping properties of cast iron with the fracture toughness approaching that of steel. In a combined tillage machine, where the splitter box is subjected to harmonically complex vibrations from different tool gangs, this material prevents the micro-cracking that often leads to catastrophic failure in competitive products.
4. Competitive Benchmarking: Ever-Power vs. Global Tiers
| Functie | ever-power (Agrinulear) | European Premium Brands | Standard Aftermarket |
|---|---|---|---|
| Levensduur zeehond | Viton Dual-Lip (Tropicalized) | Standaard NBR | Single Lip Rubber |
| Schachtmateriaal | 20CrMnTi (Forged) | 42CrMo | Carbon Steel |
| Heat Dissipation | Active Fin Array + Pump | Passive Housing | Smooth Surface |
| Lead Time (Brazil) | Local Stock / 4-6 Weeks | 12-20 Weeks | Variable |
Disclaimer: All competitor names and brands are for reference only. Our products are independent engineering solutions designed for compatibility.
5. Interchangeability & Brand Compatibility
Our splitter gearboxes are designed as high-performance upgrades for existing combined tillage platforms. We provide mounting patterns and shaft configurations that can seamlessly replace or retrofit units found in equipment from:
- John Deere (Tillage Series)
- Kuhn (Multi-Leader / Krause)
- Maschio Gaspardo
- Case IH (Tiger-Mate)
- Horsch (Tiger / Pronto)
- Amazon (Cenius)
- Tatu Marchesan (Brazil Domestic)
- Baldan (Heavy Duty Lines)
Note: All manufacturer names, trademarks, and part numbers are used for identification purposes only. Altijd-kracht is not affiliated with these OEMs. Our components are aftermarket parts engineered to meet or exceed original specifications.
6. Global Customer Success Stories: Real-World Solutions
Case 1: The “Clay-Lock” Challenge in Mato Grosso, Brazil
Klant: Fazenda Boa Esperança (Commercial Soy Producer)
Pain Point: “Our 9-meter multi-tiller keeps shearing the main input shaft because the soil is so unpredictable. When the discs hit a dry clay vein, the gearbox casing literally flexes and ruins the alignment.”
Oplossing: We installed the Splitter-X HD 450 with a high-rigidity ductile iron housing and reinforced internal splines. We also integrated a slip-clutch PTO shaft to dampen the peak torque spikes.
Feedback: “Since switching to the ever-power Agrinulear system, we finished the 2024 season with zero downtime. The thermal stability is what impressed us most—the oil stays clear and cool even in 40°C heat.”
Case 2: The Stony Soil Struggle in Western Australia
Klant: Western Grain Co-op
Pain Point: “Hidden limestone rocks were destroying our gear sets every 200 hours. The cost of replacement was killing our margins.”
Oplossing: ever-power provided gearboxes using 20CrMnTi alloy with a specific heat treatment that increases core toughness. We also recommended our safety-shielded PTO with shear-bolt protection.
Feedback: “We’ve doubled our service life. The gear teeth no longer chip when they hit an obstacle.”
7. Waarom voor ons kiezen?
1. Uitgebreide OplossingenWij begrijpen het belang van betrouwbare, compatibele componenten in uw machines. Door zowel landbouwtransmissies als aftakastoestellen aan te bieden, zorgen wij ervoor dat elk onderdeel perfect samenwerkt, waardoor de efficiëntie wordt verbeterd en stilstand wordt verminderd.
2. Gebouwd voor DuurzaamheidOnze PTO-assen zijn vervaardigd uit hoogwaardige materialen om de zwaarste werkomstandigheden te weerstaan. Of u nu zware machines aandrijft of landbouwmachines op kleine schaal onderhoudt, onze PTO-assen bieden de kracht en betrouwbaarheid die u nodig heeft.
3. Naadloze Integratie: Onze aftakastoeren zijn ontworpen als een perfecte aanvulling op onze landbouwtransmissies en zorgen voor een soepele krachtoverbrenging, waardoor de algehele prestaties van uw apparatuur verbeteren. Deze naadloze integratie stelt u in staat de productiviteit te maximaliseren en mechanische storingen te verminderen.
4. Aanpasbare opties: Wij bieden een breed scala aan aftakastoepassingen, van standaardconfiguraties tot op maat gemaakte oplossingen, om ervoor te zorgen dat aan uw specifieke behoeften wordt voldaan. Of u nu werkt in de landbouw, de bouw of een ander gerelateerd vakgebied, wij hebben de perfecte aftakas voor u.
5. KosteneffectiefDoor zowel landbouwversnellingsbakken als aftakastoestellen van één enkele leverancier te betrekken, bespaart u op kosten en stroomlijnt u uw inkoopproces. Onze producten zijn ontworpen om langdurige waarde te bieden, waardoor de noodzaak voor frequente vervangingen afneemt.
6. Betrouwbare Service en OndersteuningOns team van experts staat altijd klaar om te helpen met productselectie, installatie en onderhoudsadvies. We streven ernaar ervoor te zorgen dat uw machines soepel en efficiënt draaien, zodat u zich zonder onderbrekingen op uw werk kunt concentreren.
8. Gerelateerde producten – PTO-as
Bij EVER-POWER richten we ons niet alleen op het produceren van hoogwaardige landbouwtransmissies, maar ook op het vervaardigen van een cruciaal onderdeel dat diverse landbouw- en industriële toepassingen aandrijft – de aftakas (PTO-as). Onze aftakassen zijn ontworpen om te voldoen aan de veeleisende eisen van moderne landbouwmachines en bieden duurzaamheid en efficiëntie voor een breed scala aan werkzaamheden. Compatibel met lokale Braziliaanse industrieën.
Onze PTO-as producttypes omvatten: PTO as voor schijvenmaaier, PTO-as voor voermengers, PTO as voor klepelmaaiers, PTO-as voor ronde balenpersen, en PTO as voor vierkante balenpersen.
Frequently Asked Questions (B2B & Engineering)
A1: Most failures are attributed to “Momentary Torque Overload” caused by unsynchronized rotor gangs or sudden soil density changes. This leads to gear tooth fatigue or shaft shearing. Our ever-power units mitigate this via superior metallurgical toughness and optimized tooth geometry that distributes the load across a wider surface area.
A2: Our gearboxes feature standardized mounting bosses for safety shields and non-contact rotation sensors. We provide the technical drawings necessary for your engineers to certify the complete machine under NR-12 guidelines.
A3: For the Brazilian Cerrado, we recommend a full synthetic API GL-5 75W-140 or a specialized ISO VG 220 gear oil with extreme pressure (EP) additives. This maintains a stable film even when internal temperatures reach 90°C.
A4: Yes, ever-power offers modular gear sets. We can adjust ratios from 1:1 up to 1:3 depending on your specific RPM requirements for vacuum blowers or mechanical seed meters.
Redacteur: PXY
