Description du produit
We are a factory specialized in metal parts hardware & metal gearbox geared motor through powder metallurgy process .We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Description:
Product Name : 8mm planet gearbox with DC brushed motors high torque geared motor / Speed reducer / steel gearbox
Gearbox Type: Planetary
Material: Steel
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1… optional
Gearbox diameter : 6mm , 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
3V , 6V ,12V ,24V available .
Planetary Gearbox advantages:
- Provides high torque at slow speeds .
- The shafts are made up of hardened and tempered alloy steel .
- Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
- Low noise levels.
- Good quality taper roller bearings for input and output shafts .
- High efficiency .
- Increased repeatability . Its Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
- Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
- Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
- Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
- Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
- Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
- Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.
PM process for custom metal planetary gearbox , geared motors .
The P/M process is an economical, environmentally clean, high production method for making parts exactly to or close to final dimensions. With little or no machining operations required.
At present, parts with a complicated shape, tight-dimensional tolerances, controlled density and properties can be manufactured by powder metallurgy methods. A technological process of powder metallurgy ensures high flexibility in the selection of physiochemical properties and other requirements, including:
- Production of structural parts with complex shapes .
- Controlled porosity .
- High mechanical strength and resistance to vibrations .
- Controlled properties.
- High mechanical strength and resistance to vibrations.
- High manufacturing precision and good surface quality
- Large number of production series .
- Good tolerances .
Application :
monitor,automatic vending machine,automatic cruise control,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster,printers,conditioning damper actuator,Car tail gate electric putter,tooth brush,vibrator, sanitary ware,coffee machine,Sweeping robot,etc.
Custom geared motors , planet gears , metal gearbox
Workshop
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| Application : | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation : | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Three-Step |
| Échantillons : |
US$ 2/Piece
1 Pièce (Commande minimale) | |
|---|
| Personnalisation : |
Disponible
| Demande personnalisée |
|---|
Pratiques de lubrification pour prolonger la durée de vie des boîtes de vitesses agricoles
Une bonne lubrification est essentielle pour garantir la longévité et les performances optimales des boîtes de vitesses agricoles. Voici quelques pratiques de lubrification essentielles qui peuvent contribuer à prolonger la durée de vie de ces boîtes de vitesses :
- Choisir le bon lubrifiant : Sélectionnez un lubrifiant de haute qualité spécialement conçu pour les boîtes de vitesses et les machines agricoles. Tenez compte de facteurs tels que la viscosité, la plage de température et la capacité de charge afin de garantir la compatibilité avec les conditions de fonctionnement de la boîte de vitesses.
- Inspection régulière : Effectuez régulièrement des inspections visuelles de la boîte de vitesses et du lubrifiant afin de détecter tout signe de contamination, d'usure ou de lubrification inadéquate. Remédiez rapidement à tout problème afin d'éviter tout dommage supplémentaire.
- Propreté : Maintenez un environnement propre autour du réducteur pour minimiser le risque d'entrée de saleté, de débris et d'humidité dans le logement du réducteur. Les contaminants peuvent compromettre l'efficacité du lubrifiant et accélérer l'usure.
- Niveau du lubrifiant : Surveillez et maintenez le niveau de lubrifiant adéquat dans la boîte de vitesses. Une lubrification insuffisante peut entraîner une augmentation de la friction et de la chaleur, provoquant une usure prématurée et des dommages potentiels aux engrenages et aux roulements.
- Remplacer le lubrifiant Suivez les recommandations du fabricant pour les intervalles de vidange de lubrifiant. Au fil du temps, les lubrifiants peuvent se dégrader, perdre leurs propriétés et se contaminer. Remplacer régulièrement le lubrifiant permet d'assurer des performances optimales.
- Utiliser le calendrier de graissage : Créez un programme de lubrification basé sur l'utilisation et les conditions de fonctionnement de la boîte de vitesses. Respectez les intervalles recommandés pour l'application ou le changement de lubrifiant afin d'éviter la sous-lubrification ou la sur-lubrification.
- Méthode de lubrification appropriée : Suivez les directives du fabricant pour la méthode de lubrification correcte, qu'il s'agisse d'un bain d'huile, de graisse ou de systèmes de lubrification automatiques. Une application correcte assure une répartition uniforme du lubrifiant sur les surfaces des engrenages.
- Considérations de température : Soyez attentif aux variations de température dans votre environnement d'exploitation. Les températures extrêmes peuvent affecter la viscosité et les performances du lubrifiant. Choisissez un lubrifiant capable de supporter la plage de température de votre équipement.
- Conseils d'experts : Consultez le fabricant de la boîte de vitesses ou un spécialiste de la lubrification pour déterminer les meilleures pratiques de lubrification pour votre modèle de boîte de vitesses agricole et votre application spécifiques.
En respectant ces pratiques de lubrification, les agriculteurs peuvent maximiser la durée de vie de leurs boîtiers d'engrenages agricoles, minimiser les temps d'arrêt et assurer un fonctionnement efficace et fiable de leur équipement.
Types of Farming Equipment Incorporating Agricultural Gearboxes
Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:
- Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
- Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
- Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
- Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
- Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
- Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
- Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
- Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
- Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
- Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.
These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.
Power Transmission in Farming Equipment with Agricultural Gearboxes
Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:
- Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
- Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
- Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
- Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
- Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.
By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.
editor by CX 2024-05-14
