Product Description

UMC is the business chief in gearbox engineering. In excess of our 40 year history we have launched a lot of business altering gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and a lot more. We continue to determine and redefine sector standards for gearbox performance, quality, characteristics and technologies. Our gearboxes are goal created to do the occupation. Never ever over-engineered.

UMC stands guiding its products and is committed to producing the greatest products for a global market.

740-U fifty:1 Ratio

Created for for a longer time spans, larger wheels, and heavier towers.
 

Features and Benefits

• two.twenty five inch output shaft
• fifty:1 gear ratio
• Cartridge input and output seals
• Bigger enter bearings
• Enter shaft guard
• Exterior seal protectors for enter and output seals
• Top oil fill plug
• Common mounting pattern
• Complete cycle expansion chamber with stainless steel include
• Crammed with severe strain worm equipment oil
• Metal output shaft and input shaft
• Tapered roller bearings
• Includes carriage bolts and nuts
• Dual ended input shaft

740-UV 52:1 Ratio
Developed for longer spans, larger wheels and heavier towers where an extended output shaft is needed.
 This gearbox has all the exact same capabilities, characteristics and advantages that the common 740 has with a number of tweaks. The output shaft is prolonged, the equipment ratio is fifty two:1 and the enter shaft is made of ductile iron with a 25° stress angle enabling this gearbox to be used on center pivot and lateral transfer/ linear methods that appear normal with these technical specs.

Features and Advantages

• 2.25 inch extended output shaft
• 52:1 equipment ratio with 25° pressure angle
• Cartridge input and output seals
• Larger enter bearings
• Input shaft guard
• External seal protectors for input and output seals
• Prime oil fill plug
• Common mounting pattern
• Total cycle expansion chamber with stainless metal go over
• Crammed with severe strain worm gear oil
• Steel output shaft and ductile iron input shaft
• Tapered roller bearings
• Involves carriage bolts and nuts
• Twin finished enter shaft

760-UV Gearbox

Made for corner techniques and lateral go carts where an prolonged output shaft is essential

Growers generally use UMC’s 760-UV gearbox for the most extreme programs in which an prolonged output shaft is essential. The gearbox is designed for larger annual several hours of procedure while managing the heavy hundreds experienced on corner methods and lateral go carts as properly as the most excessive subject circumstances in which wheel rutting is notable, soil is heavy, and tower weights are higher.

The UMC 760-UV ultimate drive gearbox is our largest and most tough gearbox with an extended output shaft. It characteristics a bigger-diameter bull equipment than the standard 740 sequence to manage 20% greater torque. It also characteristics a 2.5″ output shaft to accommodate more overhung load. It is developed for use on center pivots, corners, lateral go/ linear irrigation methods and carts in which a fifty two:1 equipment ratio and prolonged output shaft are standard specs.

Attributes and Advantages

• 2.5″ output shaft
• 52:1 equipment ratio with a 25° pressure angle
• Distinctive twin input and output seal style
• 20% much more torque capacity than the standard 740
• Bronze equipment optional
• More substantial enter bearings
• Input shaft guard
• Exterior seal protectors for enter and output seals
• eleven-Bolt mounting sample
• Total cycle expansion chamber with aluminum include
• Filled with excessive pressure worm gear oil
• Metal output shaft and ductile iron enter shaft
• Tapered roller bearings
• Contains carriage bolts and nuts
• Twin finished input shaft

TNT-2 Gearbox

Created for programs the place the irrigation program may possibly need to be towed

This gearbox is the ideal resolution for a towable irrigation program. Growers normally favor this gearbox over a gearbox with a towable hub. Just disengage the worm and tow your technique to its doing work place, then re-have interaction the worm and you are ready to run. The CX coupler is the excellent compliment for the TNT-2 gearbox due to the capacity to control coupler disengagement at the gearbox.

The UMC patented TNT-2 final drive gearbox is developed specifically for purposes exactly where a middle pivot or lateral move/ linear irrigation system needs to be towed. The gearbox provides the potential to disengage the worm equipment and enables customers to go programs from 1 area to another with no necessitating a Towable Hub add on.

Features and Rewards

• 2.25″ output shaft
• 50:1 equipment ratio
• Twin input seals with triple lip output seals
• Bronze gear optional
• Input shaft guard
• Exterior seal protectors for input and output seals
• Prime oil fill plug
• eleven-Bolt mounting pattern
• Entire cycle enlargement chamber with stainless metal protect
• Stuffed with severe pressure worm gear oil
• Steel output shaft and enter shaft
• Tapered roller bearings
• Includes carriage bolts and nuts
• Twin ended input shaft

760-UV Bronze Gearbox

Designed for the most intense conditions in which an extended output shaft is required.

Growers typically use The UMC 760-UV bronze gearbox for the most severe programs in which an extended output shaft is required. The gearbox is designed for increased yearly hours of procedure even though managing the large masses skilled on corner programs and lateral shift carts as well as the most excessive field conditions exactly where wheel rutting is prominent, soil is large, and tower weights are increased.

The UMC 760-UV Bronze last drive gearbox is our greatest and most tough gearbox with an prolonged output shaft made for the most extreme increasing circumstances. It characteristics a high energy aluminum bronze bull equipment and a warmth taken care of steel worm gear offering it a much greater load capability than the regular 760-UV. In addition, this equipment mixture drastically minimizes equipment dress in, extending the helpful life of the gearbox. It also attributes a 2.5″ output shaft to accommodate more overhung load. It is made for use on middle pivots, corners, lateral transfer/ linear irrigation techniques and carts exactly where a fifty two:1 equipment ratio and extended output shaft are regular requirements.

Characteristics and Advantages

• two.5″ output shaft
• fifty two:1 gear ratio with a 25° pressure angle
• Exclusive dual input and output seal design and style
• Bronze Equipment
• Heat Treated Metal Worm Equipment
• Greater input bearings
• Enter shaft guard
• External seal protectors for input and output seals
• eleven-Bolt mounting sample
• Entire cycle enlargement chamber with aluminum protect
• Crammed with intense force worm gear oil
• Metal output shaft
• Tapered roller bearings
• Includes carriage bolts and nuts
• Twin finished input shaft
• Also Available Assembled in the Usa

UMC is the market leader in gearbox technological innovation. In excess of 37 year heritage they have launched numerous sector changing gearboxes this sort of as the patented TNT gearbox, the 740, the 760, the 775 and more. CZPT keep on to outline and redefine market standards for gearbox overall performance, good quality, functions and technological innovation. CZPT gearboxes are purpose built to do the job. Never ever in excess of-engineered.CZPT stands driving its goods and is fully commited to producing the greatest products for a global marketplace.

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Choosing an Agricultural Gearbox

When buying an agricultural gearbox, there are many important things to consider. These factors include durability, function, mechanism, quality of materials, and ease of use. To find the best option for your specific needs, you should consider the features that are most important to you. Read this article to learn more about the various types of agricultural gearboxes available on the market. When looking for a new gearbox for your tractor, take a look at the following factors to consider.

Durability

Agricultural gearboxes are essential parts of the food production chain. If a single component fails, it will cause downtime, affecting production and costs. If the gearbox is not durable, it could result in costly downtime, causing large losses for the farmer. To ensure long-term productivity, select a durable agricultural gearbox. Here are some features to look for in a durable agricultural gearbox. – It’s easy to access and maintain
– Closed-loop seals are an effective alternative to desiccant breathers. They don’t keep water in the gearbox, but they do isolate the gearbox from the atmosphere. Proper isolation of the gearbox is essential to the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox. This prevents it from overheating and keeping the gears running smoothly.
– Simulated test data was obtained for 44 tractors with different transmission operating parameters. The amplitude of load, frequency of failure, and pseudo-damages were calculated for each component. The statistical analysis also provided an estimate of the severe-damage profile of the gears. Using an optimisation technique, an accelerated test schedule was designed. The test plan was designed to maximise the torque applied to each component. Moreover, all gear wheels in the transmission were not tested, as only the range shift A and B gears were damaged.
If you are interested in purchasing a quality agricultural gearbox, contact CZPT Gearbox Company. CZPT Gearbox Company has been manufacturing top-quality gear drives since 1975. The company’s engineers will work with you to determine the exact gearbox that fits your specific needs. Agricultural gearboxes are integral parts of agricultural machinery, ensuring optimal performance of the machine. Agricultural gearboxes transfer the power from the input shaft to the output shafts and enable it to change direction, speed, and rotation.

Function

Agrarian gearboxes play an important role in the entire cycle of food production. Agricultural equipments are constantly undergoing increased wear and tear, which can cause expensive downtime. Having a high-quality agricultural gearbox is critical to ensuring the equipment’s reliability. When the gears get worn out, the machinery will fail to meet the increased demand. Worn-out gears will result in significant losses for farmers.
The most common use for agricultural gearboxes is to change the speed of agricultural equipments such as tractors and combines. In general, reduction boxes change speed through gears, but the PTO gearbox also bears the force generated by the wind wheel and the reaction force during transmission. To keep the gearbox rigid and prevent deformation, it must be designed to withstand the force exerted by the wind and the reaction force generated during the transmission process. Two sector gears are used to change the direction of transmission.
An agricultural gearbox has two parts: an input shaft 32 and an output shaft 38. The input shaft 32 is fixed in the gearbox’s elongate casing. The output shaft 38 extends parallel to the input shaft and the output shaft, while the rear end portion 40 projects out of the gearbox casing. The output shaft is connected to a second transmission shaft 42, which connects to a differential 44 in the rear axle casing 15. The differential is then connected to the rear wheels of the tractor, where the motion is transferred.
The PTO shaft was first used with the 1948 Land Rover. Later, a 6-spline adapter was added. Today, many manufacturers of agricultural equipments provide a nominal PTO power specification. This specification is a useful guide when choosing the right gearbox for your needs. Agricultural machines may include a 540/540E or 1000/1000E option. Using the lowest PTO power specification will allow you to run implements with low power requirements, thereby reducing fuel consumption and reducing engine stress.

Mechanism

The mechanism of an agricultural gearbox is a simple mechanical device that provides speed increase or gear reduction. A simple gearbox is commonly used in agricultural equipment that is powered by a PTO, as the axial PTO shaft is opposed to the normal driven shaft. The driven shaft is usually either vertical or horizontal. More complex equipment has several output directions. Some agricultural gearboxes feature dual or even multiple outputs. The mechanism for an agricultural gearbox varies with the type of equipment.
Agricultural tractors have an internal combustion engine 10 and a speed change gearbox 12. The gearbox casing is elongate and attached to the rear end of the cylinder block. The gearbox casing is a “backbone” between the back axle and the internal combustion engine. Its function is to transmit motion from the engine to the rear wheels of the tractor. There are two types of agricultural gearboxes: speed change gearboxes and planetary gearboxes.
Agricultural gearboxes are crucial for the production of food. Wear and tear on agricultural gears will cause costly downtime. Consequently, high-quality agricultural gearboxes are essential for ensuring the optimal performance of your agricultural machinery. If the gears wear out, your equipment may not meet the increasing demand. This will result in significant losses for the farmer. However, if you choose a high-quality agricultural gearbox, you won’t have to worry about this.
The central knife drive gearbox 300 is illustrated in FIG. 11. The gearbox receives a rotational input motion and outputs a reciprocating linear motion to a harvesting head assembly. In this way, the harvesting head will be most effective when it has linear motion, whereas curved motions will result in less efficient crop picking. The same principles apply to curved blades. If the gearbox is equipped with a central knife drive, it will provide the highest efficiency when harvesting crops.

Quality of materials

Agricultural gearboxes play an important role in the food production process. As the population continues to grow and the world’s need for food increases, the gearbox will also be required to function efficiently. The gearbox must be able to withstand harsh environmental conditions and the stresses and strains of continuous operation. These conditions can include a wide range of high and low temperatures, arid and moist environments, and even safety regulations.
For example, the material used for a tractor gearbox is typically grey cast iron, which has high wear resistance and vibration dampening properties. The production process for belt pulleys is usually a combination of forging and casting. Large belt pulleys are typically cast iron. In addition, the brake drum material used must be resistant to vibration. For this reason, grey iron ASTM A48 Class 35 is used for these components.
Bevel gearboxes are a great choice for many agricultural machinery applications. These gears feature high reduction ratios of 2.44:1 and can be used with offset rotary fillers and hollow output shafts. Bevel gear drives are available in various horsepower capacities, ratios, and configurations. An example of a right-angle bevel gear drive is the FG55 model. It features a 15-mm shaft diameter, which makes it a great choice for many types of agricultural machinery.

Cost

When deciding what type of agricultural gearbox to purchase, you should consider the durability of the device. The durability of any mechanical device depends on the quality of its materials, mechanisms, and functionality. Buying a high-quality, durable device will prevent you from having to buy a new one in a few years. In addition, a high-quality gearbox will not wear out as quickly as one that is not built to last.
To find the best agricultural gearbox supplier in India, use a marketplace such as CZPT. It has a global network of suppliers that makes it easy to source your agricultural gearbox needs from any country. Search for Agriculture Gearbox suppliers by city, state, and service area to find a high-quality supplier. Once you’ve done your research, you can then compare prices and quality to find the best deal. And don’t forget to compare the reliability of your chosen supplier.
A dependable company will offer a warranty on their work. Regardless of whether you purchase an OEM or a replacement, you’ll be able to find a reliable, affordable agricultural gearbox from a reputable company. CZPT offers free estimates for their services, and has helped many other farm owners replace their gearboxes with new ones. Moreover, they can even rebuild the gearbox for you, reducing your cost and improving the efficiency of your machine.

editor by czh 2023-01-05