Product Description
Product Description
High Performance can Support Customized Wet Friction Material Paper Manufacturers
Getal, China’s leading supplier of Friction Materials, specializes in providing high-quality solutions tailored for automobiles and industrial applications.And we committed to delivering top-of-the-line friction paper that offers unmatched performance and reliability.
Wet clutch friction paper plays a key role in ensuring smooth engagement and disengagement of the clutch system.Here are benefits of using wet clutch friction paper from Getal:
Enhanced Durability: Our friction paper is engineered to withstand high temperatures and frictional forces, ensuring long-lasting durability even in the most demanding operating conditions.
Optimized Performance: With precise friction characteristics and consistent engagement properties, our friction paper helps optimize the performance of wet clutch systems, providing smooth and reliable operation.
Reduced Wear and Tear: By minimizing slippage and frictional losses, our friction paper helps reduce wear and tear on clutch components, extending the lifespan of the entire clutch system.
Customization Options: At Getal, we offer customization options to tailor our friction paper to your specific requirements, whether you need a particular size, thickness, or friction coefficient.
Product Parameters
| Product Parameters | |
| Material: | Wet paper-based friction materials& Wet paper-based friction disc |
| Raw material (component): |
45-55% fibre (aramid fibre, carbon fibre,composite reinforced fibre, etc.); 20% functional raw materials; remaining filling material (Aluminium oxide, silicone soil, color mixing materials, etc); After the paper is dipped in glue, the glue content is of 23-30%. |
| Size: | Paper width from the automatic paper production line: 600mm Diameter range <=600mm, Paper thickness: 0.6~2.5mm |
| Industrial Standard: | GB/T 13826-2008 Wet type (non-metallic) friction materials GB/T 21955-2008 Tractor and machinery for agriculture and forestry –Paper friction disc– Technical specifications GB/T 37208-2018 Nonmetallic paper based wet type friction materials GB/T 15141-2009 Test method for friction element of wet clutch |
| Applications range: | Engineering machinery: Excavator, Loader, Bulldozer, Paver, Reach stracker, Crane etc. Agricultural and forestry machinery: Tractor, Harvester and corresponding equipments Logistic machinery: Forklift truck, Port logistic machinery Automobile industrial machinery: Reducer, Wet cluth and Wet brake, Motorcycle clutch. |
| OEM and aftermarket | all types of wet paper-based friction disc, such as for JCB, MF etc. |
| Process Flowchart | supporting documents |
| Design (Non-Standard) (performance requirement, application range, sample, drawing etc.) |
Drawing; general industrial documents or PPAP dokuments Prototype, first sample, Serie products |
| Paper friction layer | Material Test Report, Automatic production line of friction paper layer |
| Dies manufacturing (Paper Ring) |
Drawing; Prototype, first sample, Serie products |
| Paper ring cutting | Drawing, Process control sheet |
| Dipping in glue | Used glue according to customer’s requirement |
| friction disc | Drawing, Process control sheet (SOP, control plan) |
| Inspection and Packaging | Inspection report (Inspection plan) ; Packaging Fotos |
| Shipment | Invoice & Packing list, other necessary files |
| Specifications | ||||||
| Application range | Specific pressure Mpa |
Rotational speed m/s |
Oil temperatur °C |
Dynamic friction coefficient Ud | Dynamic friction coefficient Us | Wear rate (x10-8cm3/J) |
| Motorcycle | 0.5 | 15 | <=100 | >=0.16 | >=0.20 | <=6 |
| Automobile | 0.8-1.5 | 15 | <=100 | >=0.13 | >=0.15 | <=3 |
| Engineering machinery |
1.0-3.0 | 25 | <=100 | >=0.11 | >=0.13 | <=5 |
| Friction material Paper Ring Dimensions | |||
| Ring No. | Outer diameter mm | Inside diameter mm | Thickness range mm |
| HQR5711 | 125.00 | 81.00 | 0.6-2.5 |
| HQR5712 | 141.00 | 102.00 | 0.6-2.5 |
| HQR5713 | 150.00 | 90.00 | 0.6-2.5 |
| HQR5714 | 165.00 | 110.00 | 0.6-2.5 |
| HQR5715 | 163.30 | 116.00 | 0.6-2.5 |
| HQR5716 | 180.00 | 80.00 | 0.6-2.5 |
| HQR5717 | 180.00 | 120.00 | 0.6-2.5 |
| HQR5718 | 182.00 | 143.00 | 0.6-2.5 |
| HQR5719 | 182.50 | 129.50 | 0.6-2.5 |
| HQR5711 | 212.00 | 172.00 | 0.6-2.5 |
| HQR5712 | 242.30 | 197.00 | 0.6-2.5 |
| HQR5713 | 254.50 | 210.00 | 0.6-2.5 |
| HQR5714 | 267.50 | 220.00 | 0.6-2.5 |
| HQR5715 | 275.00 | 175.00 | 0.6-2.5 |
| HQR5716 | 276.00 | 226.00 | 0.6-2.5 |
| HQR5717 | 286.00 | 230.00 | 0.6-2.5 |
| HQR5718 | 298.00 | 200.00 | 0.6-2.5 |
| HQR5719 | 298.00 | 225.00 | 0.6-2.5 |
| HQR0301 | 300.00 | 195.00 | 0.6-2.5 |
| HQR0302 | 310.00 | 227.00 | 0.6-2.5 |
| HQR0303 | 325.00 | 200.00 | 0.6-2.5 |
| HQR0304 | 344.00 | 230.00 | 0.6-2.5 |
| HQR0305 | 345.00 | 264.00 | 0.6-2.5 |
| HQR0306 | 359.00 | 260.00 | 0.6-2.5 |
| HQR0307 | 365.00 | 268.00 | 0.6-2.5 |
| HQR0401 | 400.00 | 317.00 | 0.6-2.5 |
| HQR0402 | 428.00 | 277.00 | 0.6-2.5 |
| HQR0403 | 445.00 | 314.00 | 0.6-2.5 |
| HQR0404 | 495.00 | 335.00 | 0.6-2.5 |
Company Profile
Our company has a technical research and development team composed of engineers doctors and masters with a CHINAMFG theoretical foundation and rich experience, engaged in paper-based friction material research and development and technical services, having a wet friction material test bench and other testing instruments, automatic production lines of paper layer and spacious production sites that meet various specification of the industry (all have passed various verifications). We specialize in the production of paper-based friction materials sheet products with various requirements, in order to avoid the troubles caused by the continuous improvement of safety and environmental protection standards of downstream enterprises and to provide the downstream enterprises with guarantee for the long-term stable development. At the same time, the professional advantages of the company’s team can meet the special requirements of downstream companies that continuously improve their quality and performance.
We are a professional team, only engaged in research and development, production and service. We sincerely hope to provide downstream enterprises with high-quality products and excellent services. Win-win cooperation is your common choice!
Packaging & Shipping
FAQ
Q1 what are your terms of payment?
A:T/T 50% in advance and balance 50% before shipment.
Q2 How about your delivery time?
A:Usually 20 days for 2 tons.
Q3Can you produce according to the samples?
A:yes,we can produce by the samples customer confirmed.
Q4 what is your sample policy?
A:we can provide free existing samples,but customers need to pay for express delivery. Samples paper size is 300x300mm,thickness is the existing thickness in stock.Samples are sent out in 3-5 days by express.
Q5 what are your term of packing?
A: Generally,plastic bag +Carton+pallet.
Q6 what are your terms of delivery?
A:EXW. FOB.
Q7 How do you make our business long-term and good relationship?
A1:we keep good quality and competitive price to ensure our customers benefits.
A2: we respect every customers as our friend and we sincerely do business and make friends with them,no matter where they come from.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Step: | Stepless |
| Type: | Cylindrical Gear Box |
| Samples: |
US$ 30/kg
1 kg(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Case Studies: Successful Implementations of Agricultural Gearboxes
Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:
- Case Study 1: Tractor Versatility
A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.
- Case Study 2: Orchard Management
An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.
- Case Study 3: Precision Planting
A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.
- Case Study 4: Multi-Tasking Implements
A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.
- Case Study 5: Soil Conservation
A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.
These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.
Common Signs of Gearbox Wear and Their Solutions
Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:
- Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
- Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
- Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
- Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
- Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
- Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
- Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.
Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.
Power Transmission in Farming Equipment with Agricultural Gearboxes
Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:
- Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
- Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
- Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
- Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
- Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.
By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.
editor by CX 2024-04-24